Hi-Tech machined and assembled all components of the communication pods used by the U.S. Navy on fighter jets for military operations. These pods enable communication between pilots and command & control during active military operations globally. They are built for re-use in active operations, and also for trial and destruction in U.S. Navy R&D operations.
Every pod must be 100% waterproof to ensure retrieval should a jet be downed at sea or if the pod separates from the jet during training or combat operations. This requires extremely tight tolerances to enable a complete seal and effectively guard against natural elements including heat, water, and air pressure.
Pod internal view during production.
Pod initial material.
Pod before dip-braze and paint.
Rings of the pod are specifically sized to fit 1-1 to specific pods, and once fitted to a pod, these rings are not interchangeable. To machine and enable this 1-1 match, numerous internal components are welded to the pod to create stability and durability pre-seal. Once machined, the pods are cleaned and dip-brazed, followed by bonding and painting to fully assemble and secure the wing attachment and be ready for flight. As dip-brazing services are a highly-limited given environmental regulations, timelines for this part require significant attention to ensure on-time production and delivery.
Hi-Tech has partnered with CTA on this government contract with NAWC-WD for 10+ years, and over time has developed a deep base of working knowledge, in cooperation with the customer, to capture all necessary specs and machining needs — details which are not fully captured on the original drawings, but which are critical to production.
Communications Pod ring.
Communications Pod finished, lateral view.
Ameba Creative Studio